Air Lift Performance MN-643 User Manual download pdf

Technical Support

1-800-248-0892

Ext. 2

MN-643

(02511)

ECR 5461

Kit No. 39205

Read all maintenance guidelines on page 7 before operating the vehicle.

Item P/N Description Quantity

A 26391 Driver-Side Beam Assembly 1

B 26414 Passenger-Side Beam Assembly 1

C 26380 Panhard Rod Assembly 1

D 07138 Upper Bracket (Right) 1

E 07137 Upper Bracket (Left) 1

F 58201 Bellows 2

G 17247 1/2” - 13 x 1.75” Bolt GD8 14

H 18485 1/2” Flat Washer 28

I 18460 1/2” - 13 Nylock Nut 16

J 17268 10mm Bolt GD8.8 8

K 18495 10mm Nylock Nut 4

L 13228 Spacer 2

M 10308 U-Bolt 2

N 18509 Washer .65ID x 1.25OD 4

O 18508 5/8” - 18 Nut 4

P 18451 3/4” - 16 Jam Nut 2

Q 18484 1/2” - 20 Hex Nut GD8 4

R 18429 1/2” - Lock Washer 6

S 21745 1/4” MNPT x 1/4” Tube Straight 2

T 18480 9/16” Nylock Nut 1

Y 17219 9/16” - 12 x 5 Bolt GD8 1

Z 13034 Spacer 2

AA 20086

sub Air Line Assembly 1

Item P/N Description Quantity

BB 10466 8” Zip Tie 6

CC 21230 Poly Cap 2

DD 18405

/16" Flat Washer 2

EE 21234 Rubber Washer 2

FF 18411

/16" Star Washer 2

GG 21233

/16" Hex Nut 4

HH 17269 3/4” - 16 x 4” Bolt GD8 1

II 18518 3/4” Flat Washer GD8 2

JJ 18470 3/4” - 16 Nylock Nut GD8 1

KK 18435 3/8"-16 Nylock Nut 2

LL 10195 Flat Washer, 2.5" OD x .53 ID x .19 4

MM 17271 1/2"-13 X 3, Hex Cap Screw 2

NN 17307 5/8” - 18 x 6.5 Bolt 4

OO 18509 1.25” OD Flat Washer 8

PP 18536 5/8” Nyloc Nut 4

QQ 17305 22mm Bolt 1

RR 18535 22mm Flat Washer 2

SS 18534 22mm Nyloc Nut 1

TT 10513 Axle Bracket 1

UU 17286 Centering Pin 1

VV 10642 Spring Retainer 1

WW 10445 Limiting Strap 1

Parts List

Please read these instructions completely before proceeding with installation

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Kit No. 39205

Technical Support1-800-248-0892Ext. 21MN-643(02511)ECR 5461Kit No. 39205Read all maintenance guidelines on page 7 before operating the vehicle.Item P/

Page 2 - II. Attaching the Axle Beams

Technical Support1-800-248-0892Ext. 22AxleStock BoltPassenger-SideSpring RetainerNutCentering PinDriver-Side OnlyRemove BoltsRivetRemove FrameContact

Page 3 - Figure 4

Technical Support1-800-248-0892Ext. 23Driver-Side Shown10mm Bolts1/2" BoltsDrill1/2" HoleDrill1/2" HoleBoltSpacerJam NutFlat WasherTop

Page 4 - VI. Gas Tank Cover

Technical Support1-800-248-0892Ext. 24Gas TankMountSpacerBoltGas TankCoverBoltDriver-Side ShownV. Installing the Rolling Lobe Air Sleeves1. Install t

Page 5 - VIII. Final Adjustments

Technical Support1-800-248-0892Ext. 25Air Line toBellowsFFVehicle bodyor bumperGGGGEEDDCCVII. Installing the Air Lines1. Choose a convenient location

Page 6 - X. Fixing Leaks

Technical Support1-800-248-0892Ext. 26IX. Checking for Leaks1. Inflate the air spring to 25 p.s.i.2. Spray all connections and the inflation valves w

Page 7 - 10 p.s.i. 100 p.s.i

Technical Support1-800-248-0892Ext. 27XII. Maintenance and OperationsBy following these steps, vehicle owners will obtain the longest life and best r

Page 8 - Printed in the USA

Technical Support1-800-248-0892Ext. 281010“The Choice of the Professional Installer”For Technical Assistance call 1-800-248-0892Thank you for purchasi

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Air Lift Performance MN-643 User Manual

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Summary of Contents

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